Smt Mounter Nozzle Cleaning Machine1

Equipment Appearance Function Introduction:
The operation interface of the industrial control computer is simple and intuitive. It runs on the Windows system. It includes DI water ultrasonic cleaning and high-pressure pulse spraying for cleaning and control. It can be connected to MES: The wastewater can be directly discharged without the need for special chemical cleaning agents.
2. Different cleaning parameters can be set according to different suction nozzle models for quick editing.
3. It is compatible with mainstream brands of surface mounters' suction nozzles, such as Fujitsu, Panasonic, Siemens, etc.
7. Built-in upper and lower light sources and camera, which can effectively read the QR codes of various suction nozzles on the market, record the type of the suction nozzle and its encoding.
4. Up to 30 suction nozzle boxes can be placed, and the cleaning, detection, drying, reflux and other steps can be automatically completed.
8. Damage detection is carried out through system camera shooting and software comparison. 5.
The equipment can independently identify unqualified suction nozzles and place them in the inspection area. It uses an internal highly sensitive airflow sensor to determine whether the suction is qualified. It also employs a specially designed camera and light source to assess the cleanliness.

PBT-80 in terms of cleaning:
1: It can automatically complete the process of nozzle cleaning and hot air drying. It is mainly used for cleaning small components such as 0603, 0402, 0201, 01005 etc. with high-density nozzles. After ultrasonic heating cleaning, it uses high-pressure spraying to form strong kinetic energy to spray water onto the nozzle, breaking down the dirt on the surface and inside.
2: After the nozzle box is removed from the soldering machine, it is directly placed on the tray provided by the cleaning machine. The double-head mechanism is used to complete the grasping (specific heads are used to take and place nozzles of various brands, suitable for nozzles of various brands, shapes and sizes). The nozzle is clamped onto the cleaning fixture for cleaning, inspection. One-click operation realizes fully automated operation. It can clean and inspect 84 nozzles at a time. It can store approximately 2000 nozzles that have been continuously cleaned and distinguish defective nozzles for storage to prevent defective nozzles from entering the production line, reducing the cost of nozzle scrapping caused by traditional cleaning methods, and extending the lifespan of the nozzles.

1. Fully automatic cleaning mode: Heating ultrasonic cleaning - pulse high-pressure spray, hot air drying, scanning inspection, classification - all processes completed; 3. Vacuum detection of the suction nozzle, with an accuracy of ±100pa, MES upload function, the cleaning and inspection process is traceable;
4. It can effectively identify and read the QR code on the suction nozzle, and also read the QR code made by the customer;
5. The nozzle pressure can be adjusted visually, the nozzle can be disassembled, the small suction nozzle has no collision or splashing problems under the high-pressure spray conditions during cleaning;
6. Transparent detection of the inner wall of the suction nozzle for dirt, blockage, and damage;
8. Different suction nozzles can be stored, and about 2000 suction nozzles can be stored. Just replace the tray and easily adapt to different suction nozzles;
9. The entire process of suction nozzle cleaning, inspection, and sorting is completed, 2 suction nozzles can be completed per minute;
10. Pure water cleaning, can be directly discharged, and the filter can be replaced.

Cleaning section: The water storage tank is cleaned for recycling and is subjected to secondary filtration, heating, monitoring, and liquid level monitoring.
One ultrasonic system, one heating system
Fresh water pump: 750W (1 unit), 2 spray arms, 16 nozzles;
Storage tank volume: ≤ 42L (1 unit);
Filtering device: 1mm stainless steel filter screen (1 piece), cleaning and recycling filter element 0.45UM (1 unit);
Heating power: 1KW (1 unit), heating temperature: room temperature - 60℃ (adjustable);
Liquid level protection: low level, stop position, over-limit position;
Spray pressure: 0.1 - 0.6Mpa (adjustable)
Cleaning detection tray equipped: 2 units
Detection section: template comparison, vacuum detection, automatic discrimination of damage.
Industrial camera: 130 million pixel high-definition camera: 3 units;
Vacuum detection system: 1 unit; QR code system: 1 unit;
Internal hole detection system: 1 unit; Damage detection system: 1 unit
Gravity bar test system: 1 unit
Storage section: The suction cups are stored in 10 layers, and can store approximately 2000 suction cups;
The maximum storage quantity can be placed as follows: for ASM suction cups, 30 clips can be placed; for Fujitsu suction cups, 20 clips can be placed; for Panasonic suction cups, 20 clips can be placed; The number of cleaning and qualified suction cups storage trays: 3 trays;
The number and types of dirty suction cups storage: up to 3 types of "clip" storage for surface mounters, approximately 500 suction cups;
Sorting mode: Qualified suction cups return along the original path, separate storage, classified storage options available;
Sorting and storage path: Software autonomously sets, supports TXT file import;
System section: Computer type: monitor 15 inches; System: High-performance industrial host, WIN10 system;
CPU: AMD embedded system I5; Processor memory capacity: 8GB Memory; Hard disk capacity: 256GB;

Equipment Parameters
Equipment Introduction: PBT-80 This equipment, as seen from its parameters, is an environmentally friendly device with rapid cleaning speed, high detection accuracy, and compact structure.
Contents: Parameters
Equipment Appearance Dimensions: 1350mm (L) × 1160mm (W) × 1760mm (H)
Cleaning Area: Ultrasonic cleaning system 1 set + Spray system 1 set
Cleaning Time: 0 - 10 minutes (adjustable)
Drying Time: 0 - 10 minutes (adjustable)
Detection Time: 0 - 10 minutes (adjustable)
Sorting Time: 0 - 10 minutes (adjustable)
Power/Air Source: Single-phase three-wire system, 220V/1.5KW (rated power)/0.45Mpa - 0.7Mpa
Net Weight of Equipment: Approximately 600KG

Application fields
Equipment Introduction
The fully automatic suction nozzle cleaning machine is an energy-saving and environmentally-friendly, batch cleaning integrated cleaning machine that can complete cleaning, drying, scanning inspection, and sorting functions automatically and online.
a. It is mainly applied to the cleaning of suction nozzles of mainstream SMT production lines (such as Panasonic, FUJI, Siemens, Yamaha, JUKI, Assembleon, Universal, SAMSUVG, HITACHI, etc.)

Cost savings:
(1) The traditional cleaning method requires a large number of manual operations. With the use of an air nozzle cleaning machine, there is no need for dedicated personnel anymore. All tasks can be completed by the machine alone.
(2) Manual cleaning is not thorough. It requires multiple washes, increasing the defect rate and the hidden cost of labor.
High equipment efficiency:
(1) Approximately 120 pieces per hour;
(2) The equipment can be started with a one-button operation and runs online. One person can operate at least multiple machines.
Environmentally friendly and pollution-free:
(1) The original cleaning process uses volatile solvent-based alcohols or ultrasonic cleaning, which easily damages the air nozzle and causes pollution to the air. It is also flammable and unsafe. With this equipment, the cleaning solution is of pure water type, and the process is carried out without evaporation or flash point.
Quality guaranteed:
(1) Manual cleaning involves multiple rinses, which pose a potential risk of scratching the air nozzle. The cleaning is largely incomplete. Moreover, manual labor has fatigue periods and emotional fluctuations.

With the development of SMT, the miniaturization and high-density assembly of components have become a trend. As a result, the suction tips of SMT soldering machines have become more precise and have a greater impact on the assembly quality. During the actual assembly process, due to the contamination of solder, flux, or other impurities on the suction tips, the tips may get clogged, which can easily lead to discarding of components. Previously, we could not solve the problem by using steel needles or ultrasonic vibration.
To address this situation, the suction tip cleaning machine developed a new cleaning method, which can remove the dirt on the suction tips that was previously impossible to clean in a short period of time. Moreover, it does not damage the suction tips during the cleaning process. Since it uses non-toxic and harmless cleaning liquid, the entire process is more environmentally friendly. Customer question: Why do we need to clean the suction tips?
Customer question: How long does it take to clean one? How many can be cleaned at once?
One can clean 84 suction tips at a time, store approximately 2,000 suction tips, and the cleaning efficiency is 2 per minute.