Hanwha SM485 Full Automatic THT line

Hanwha SM485 Full Automatic THT line

Configuration:

1.Automatic PCB Loader Machine

2.Hanwha SM485 Pick and Place Machine

3.Wave Solder Infeed conveyor

4.ERSA VERSAFLOW 3/45 Selective Soldering Machine

5.Wave Soldering outfeed conveyor

6.PARMI Xceed BSI Bottom Side Inspection 3D AOI

7.SMT NG/OK Unloader Machine

1. Automatic PCB Loader Machine

PCB frame loading machine is a kind of automatic loading equipment for electronic components PCB board. It is usually composed of a conveying system, a positioning system, and an upper plate manipulator.
The working principle is to place the PCB board and component material that need to be mounted on the board in the material frame, and send the material frame to the machine through the conveying system. Then, the positioning system is used to accurately locate the position of the PCB board, and then the components are removed from the material frame by the upper board manipulator and placed on the PCB board accurately.

2. Hanwha SM485 Pick and Place Machine

The SM485 is a wide range chip mounter that allows high-speed placement of small components as well as precise placement of odd-shaped components. With 4 sets of high-speed wide-use spindles and 1 set of precision spindle with back-light system and force control function, SM485 can place components from 0402 chips up to 55 (L150 x W25 x H26 mm) components.

Wide Ranged Component Placer

▶ Spindle/Gantry : 4+1Spindles/1Gantry
▶ Speed : 22,000CPH
▶ Parts : 0402~□21mm(H 15mm)/Fly
                    ~□55mm(H 26mm)/Stage
                    ~L150mmx25mm
▶ Accuracy: ±40㎛@±3σ/Chip
                 ±30㎛@±3σ/QFP
▶ Max.PCB : L460xW400 (Standard)
                  L740xW460 (Max)
▶ Force Control head (Option)
▶ Gripper nozzle (Option)
▶ Backlight and Laser Lighting (Option)

3. Wave Solder Infeed conveyor

Wave solder infeed conveyor, it is used to feed PCB’s or pallets into wave soldering machine at 6-7°. conveyor width and angle can be adjusted by hand crank. Special belt and track, transmission smooth, and work stable and reliable.

- Lead time: 15 days

4. ERSA VERSAFLOW 3/45 Selective Soldering Machine

The first inline selective system with double transport Tech-Highlights VERSAFLOW 3/45

- Highest throughput in the entire selective soldering market

- Most sold selective machine platform worldwide

- Safe process control with monitoring of all relevant parameters

- Full modularity - suitable for every customer requirement

- Ersa selective soldering with the world´s most successful inline selective soldering machine VERSAFLOW 3/45

5. Wave Soldering outfeed conveyor

1、Sheet metal + 40 * 40 iron square welding powder coating processing structure, stable, strong, durable.

2、Three sets of 15W speed control motors are used, which are stable and reliable.

3、Divided into three sections of transmission, the first section for parallel transmission, the second section for slope transmission, the third section for parallel transmission.

4、Using anti-slip belt and silicone chain to transmit three groups of motors to control the transmission independently.

5、Using special aluminum machined parts to make guide rail and adjust the width at the same time.

6、Using metal conveyor wheels and imported STK bearings.

7、Width adjustment over the board size 80-400mm.

8、Machine body size 1500*600mm

9、Board In Height: 900-1200mm adjustable

10、Board Out Height: 900-1200mm adjustable

11、Adjustment of lifting height adopts 20mm standard screw + nut.

12、Can stop 3 pieces of boards

13、Standard with SMEMA communication signal line

6. PARMI Xceed BSI Bottom Side Inspection 3D AOI

PARMI Bottom Side Inspection 3D AOI

The Xceed BSI from PARMI is a specialized 3D AOI machine designed for bottom side inspection of PCBs, particularly after wave or selective soldering processes. This innovative system eliminates the need for flipping the PCB, thus reducing handling risks and minimizing the production line footprint. It’s adept at inspecting THD (Through-Hole Device) pin positions and heights, solder joints, and general SMD (Surface-Mount Device) components on the bottom side of PCBs.

Key Features

3D AOI for Bottom Side Inspection: Specifically designed for inspecting the underside of PCBs without flipping, enhancing efficiency and safety.

Space-Saving Design: Eliminates the need for a PCB flip unit, reducing the required footprint in the production line.

Comprehensive Inspection Functions: Includes inspection of wave or selective soldering, THD pin position and height, solder joint inspection (insufficient, excessive, bridging, etc.), and full inspection of mixed technology PCBs (SMD & THD).

Accurate Solder Joint Inspection: Utilizes a highly focused laser beam for precise measurement of mirror-like solder joints, ensuring accurate defect detection without false calls.

Dual Laser Technology: Provides the capability to inspect components and pins up to 35mm high with the same precision as small components.

Consistent Software Environment: Uses the same software and algorithms as the standard Xceed machine, allowing for consistent programming across SMD inspection processes.

According to signal recognition, NG board and OK board are automatically collected into two lifting turnover boxes respectively; The NG\OK receiver is connected with AOI, after AOI detection to determine the good (OK) and bad (NG) output different signals, the signal is transmitted to the next NG\OK receiver, the NG\OK receiver receives the signal sent by AOI for judgment, and the PCB is automatically classified and stored in the OK and NG material frame; Such as: AOI output OK signal through NG\OK judgment into the moving trolley directly into the OK lifting trolley material frame; The AOI output NG signal is judged by NG\OK into the moving car and transferred to the material frame of the NG lifting car at the back.

Appearance structure :3mm thick sheet metal structure and aluminum profiles into the frame, surface spray treatment, color is corrugated white.
Microcomputer original Panasonic PLC control system, stable and reliable work.
Touch screen display operation, with automatic fault diagnosis function, man-machine dialogue is convenient.
Multiple sound, light and touch screen prompt alarm function.
The lifting step of the rack can be set according to the PCB thickness.
With automatic counting function, convenient production statistics.
Humanized design ensures that the PCB board is not broken and improves the output capacity
The bottom connecting PCB board uses a motor to push the board into the material frame
Stepper motor push plate, strength, speed can be set on the touch screen,
The push-plate device uses the Omron groove sensor to protect the PCB board from being pushed out
Push the PCB board can set the push distance in the touch screen
The OK plate is loaded into the front material frame, and the NG plate is loaded into the fabric frame.
Double line number distinguish NG\OK

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