YFX Machine - Professional SMT machine manufacturer providing one-stop solution.
◆ Use programmable structure grating (PSLM) combined with phase modulation profile measurement technology (PMP) to realize precision printing in SMT production line
Solder paste for 100% high precision 3D measurement.
◆ The application of programmable structure grating (PSLM) has changed the traditional Moire glass driven by ceramic piezoelectric motor (PZT)
Glass grating form. The mechanical drive and transmission part are cancelled, which greatly improves the ease of use and avoids mechanical wear and maintenance
Cost of repair.
◆ High precision and ultra-high frame number of 4 megapixel industrial camera, with precision screw and guide rail, to achieve high-speed and stable detection.
The patented DL combined with the easily adjustable RGB light source perfectly solves the shadow effect interference in 3D measurement.
◆Gerber data conversion and import, realize automatic detection of the whole board. The manual Teach function is convenient for users when there is no Gerber data
Programming and detection, friendly and simple operation interface, to achieve five-minute programming one-click operation.
◆ The maximum detectable height is increased from the traditional ±350um to ±1200um, which can not only detect solder paste, but also apply to red glue and black
Detection of opaque objects such as glue.
◆ Powerful process statistics software (SPC), provide rich tools, convenient users real-time monitoring of production problems, reduce due to tin
The defects caused by poor paste printing, so as to effectively improve product quality.
◆ Suitable for solder paste detection of less than 480×450mm circuit board, it can be widely used in the manufacture of electronic products, corresponding to product categories
There are: mobile phones, digital products, TV, audio and video appliances, computer accessories, automotive electronics, medical electronics, LED and so on.
S8080 Inline Solder Paste Inspection Machine
The original PSLM can emulate the cycle of the grating by using software.This method greatly improves the accuracy and scope of application by abolishing the mechanical drive and transmission parts, avoiding mechanical wear and maintenance expenses.
Through the phase modulation of full shade, we can provide a high detection resolution (0.37um), 4-8 times sampling ensures high repeatability. Perfect detection performances can be reached with high precision screw and guide rail.
Using of synchronization structure light perfectly solves the shaded affect in solder paste inspection. Using a dimensional RGB light source in combination with high contrast we are able to perfectly work with any substrate. This includes black substrates, ceramic substrates, and also 2D/3D color images of the paste.
Patented RGB Tune function takes Red, Green and Blue images and with unique filter algorithm, solving false alarms in solder bridge detection as well as uncertainty in finding the surfaces relative zero. RGB Tune is also responsible for providing the 2D/3D measurements and displaying images of the printed solder paste.
The characteristics of PSLM provide the real-time dynamic tracking on the PCB warpage change, and perfectly solve the problems of flexible circuit boards and PCB warpage.
Engineers of all levels can independently program quickly and accurately through importing Gerber module and the friendly programming interface. Our one press operation is designed to greatly reduce the training pressure put on operators.
Real-time SPC information display, can provide powerful quality control to the users. The complete variety of SPC tools will simply catch the eyes of users. Different export formats are also available.
Model |
S8080 |
|
Measurement Principle |
3D white light PSLM PMP(Programmable Spatial Light Modulation,commonly known as moire fringe technology) |
|
Measurements |
Volume,acreage,height, XY offset, shape |
|
Detected Defects |
Missing print,insufficient tin, excessive tin, bridging, offset, shape defects, surface contamination |
|
Camera Pixel |
5M |
|
Lens Types |
Telecentric lens |
|
Lens Resolution |
16um,(13um as option) |
|
Red Green Blue/RGB Three Colas Option Light Source |
Standard configuration |
|
Mark-point Detection Time |
0.5 sec/piece |
|
Real-time Z-axis Compensation for PCB Warp |
Standard configuration |
|
Track Model |
Single-track |
|
Maximum PCB Size |
L460 x W460 mm |
|
X-Y Structure |
The inspect head moves in the X-axis and Y-axis directions, The PCB does not move in both the X-axis and Y-axis directions; |
|
PCB Thickness |
0.4-7mm |
|
Conveyor Height |
900±40mm |
|
Board Edge Clearance |
3mm |
|
Flexible or Fixed Orbit Setting |
Front track fixed |
|
PCB Transfer Direction |
Left to right or right to left |
|
Orbit Width Adjustment |
Manual, automatic as option |
|
Software Language |
Chinese/English |
|
Program Software |
Gerber (RS-274X,RS274D),CAD |
|
Program time |
< 5 minutes |
|
Program fine-tuning time |
< 5 minutes |
|
Line change time |
< 5 minutes |
|
Easy operation |
Friendly interface, WINDOWS style, easy to operate |
|
DIAGNOSTICS |
Standard configuration |
|
SPC Statistics |
Histogram;Xbar-R Chart;Xbar-S Chart;CP&CPK;%Gage Repeatability Data;SPI Daily/Weekly/Monthly Reports |
|
Gerber & CAD Data Import |
Support Gerber format(274x,274d);Manual Teach model ; CAD X/Y,Part No.,Package Type import |
|
Network technical requirements |
Supports TCP/IP protocol, instant image transmission, no impact on use |
|
Computer type |
High performance IPC computer |
|
Computer Configuration |
CPU |
Intel I7 |
RAM |
24G |
|
GPU |
2G discrete graphics |
|
Hard disk |
1T |
|
DVD+RW |
Standard configuration |
|
Operating System |
Windows 10 Professional ( 64 bit) |
|
Monitor |
24" LCD |
|
Input device |
Mouse, Keyboard |
|
Equipment Dimension and Weight |
W1000*D1150*H1530mm;965KG |
|
Power |
220V,10A |
|
Air Pressure |
4~6Bar |
|
Power (Start / normal) |
Start:2.5kw / Normal operation:2kw |
|
Loading Requirements of the Floor |
500kg/m² |
|
Grounding resistance requirements |
ground wire |
|
Equipped with standard SMEMA interface |
YES |
|
Safety Protection System |
Equipped with comprehensive safety instructions and interlocking systems |
We are committed to producing the best quality products at the most competitive prices. Therefore, we sincerely invite all interested companies to contact us for more information.