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KOREA SEC 3D XARY EYE S160F (Ⅰ)

X-Ray CT Integrated Inspection System | Main Technical Specs

X-ray Inspection System with Computed Tomography Module


The technological equipment is intended for non-destructive testing of soldered joints of surface-mount components in various packages: BGA, QFN, QFP, SO, etc.; research of the internal structure of printed circuit boards and electronic components; support for work with low-density materials, including plastics, ceramics, optical elements, small cast parts made of titanium and aluminum; quality control of soldering for through-hole components; performing both standard X-ray (2D inspection) and computed tomography inspection; conducting 3D measurements and analysis.


SEC  3D X EYE SF 160F

Part 1: MAIN TECHNICAL CHARACTERISTICS OF THE EQUIPMENT


Requirements established by the Buyer for the technical characteristics of the Equipment, requirements for functional characteristics (consumer properties), dimensions, and other indicators related to determining compliance of the supplied Equipment with the Buyer's needs are specified in Table 1.


Equipment Requirements – [to be filled by Supplier].

TABLE 1: Technical Parameters and Requirements

No.Parameter NameConditionUnitValue
1Open-type microfocus X-ray tubeExactly–Present
2Maximum accelerating voltage of X-ray tubeNot less thankV160
3Maximum current of X-ray tubeNot less thanµA1000
4Real-time display of acquired X-ray imagesExactly–Present
5Minimum focal spot sizeNot more thanµm4
6Maximum power of X-ray tubeNot less thanW64
7Maximum power on targetNot less thanW10
8Minimum distance from focal point to objectNot more thanµm300
9Minimum distance from focal point to detectorNot more thanmm50
10System resolutionNot more thanµm0.95
11Maximum angle of X-ray beam emissionNot less thandegrees170
12Minimum focusingNot more thanµm1
13Overall dimensions of the installation (range): *length × width × heightFrom – tomm1400–1600 × 1550–1750 × 1900–2350
14Maximum system weightNot more thankg3200
15Detector type – digital flat-panelExactly–Present
16Pixel matrix resolutionNot less thanpixels1536 × 1536
17Active area size of detectorNot less thanmm153 × 153
18Maximum ADC bit depth of digital detectorNot less thanbits16
19Frame rate of images from digital detectorNot less thanfps60
20Detector pixel sizeNot more thanµm100
21Detector dynamic rangeNot less thandB64
22Maximum number of frame accumulationsNot less thanpcs.64
23Detector dimensions (L × W × H)Not more thanmm187 × 183 × 53
24Worktable size for sample placement (L × W)Not less thanmm630 × 630
25Maximum weight of inspected sampleNot less thankg10
26Maximum height of inspected sampleNot less thanmm150
27Minimum acquisition time (tomography)Not more thansec20
28Minimum reconstruction timeNot more thansec30
29Maximum sample sizeNot less thanmm600 × 600
30Maximum mass of inspected sampleNot less thankg10
31Maximum height of inspected sampleNot less thanmm150
32Active inspection area of worktable (L × W)Not less thanmm500 × 500
33Geometric magnificationNot less than×2000
34Maximum detector tilt angle relative to sampleNot less thandegrees65
35Number of degrees of freedom during sample inspectionNot less than–6
36Worktable travel range along X and Y axesFrom – tomm0 – 500
37Detector travel range along Z axisFrom – tomm0 – 300
38X-ray tube travel range along Z axisFrom – tomm0 – 120
39Digital detector rotation range relative to inspected sampleFrom – todegrees0 – 360
40Minimum radiation dose rate at 100 mm from housingNot more thanµSv/hour1
41Door-open sensors on service doorsExactly–Present
42Software module for 2D void detectionExactly–Present
43Resolution of built-in navigation cameraNot less thanpixels4024 × 3036
44Power consumptionNot more thankW4
45Supply voltageExactlyV220 ±10%
46Built-in display diagonal sizeNot less thaninches27
47Rotation option for CT (Planar type)Exactly–Present
48Basic CT functionalityExactly–Present
49Software module for automatic defect correction in 3D modelsExactly–Present
50Computer workstation for CT reconstruction and analysisExactly–Present
51Maximum PC hard drive capacityNot less thanTB1
52PC RAM capacityNot less thanGB16
53PC graphics card memoryNot less thanGB8
54Vibration isolation supports for vibration protectionNot less thanpcs.4
55Absence of wireless communication modulesExactly–Present
56Possibility of replacing cathode with filamentExactly–Present
57Possibility of replacing X-ray target (transmission target)Exactly–Present
58Built-in high-voltage generatorExactly–Present
59Capability to detect visually undetectable defects: voids, cracks, lack of wetting, missing leads inside component packages, insufficient solder fill in plated through-holes, layer misalignment in multilayer PCBs, short circuits and opens in inner layers, uneven metallization of vias; in cast parts: shrinkage cavities, voids, etc.Exactly–Present
60User authorization via built-in fingerprint scannerExactly–Present
61Ability to save images in graphic formats: JPG, BMP, PNG, etc.Exactly–Present
62Capability to evaluate dimensions on images of inspected samples (distance, radius, curvature measurements, etc.)Exactly–Present
63Control panel with joystick and buttons for convenient positioning of sample, X-ray tube, and detectorExactly–Present
64Open-design X-ray tube with possibility of replacing cathode with filamentExactly–Present
65Possibility of replacing X-ray targetExactly–Present
66X-ray tube target must not contain toxic berylliumExactly–Present
67Built-in high-voltage generatorExactly–Present
68Automatic electron beam focusing system based on electromagnetic lenses built into the tubeExactly–Present
69Independent software adjustment of current and voltage for X-ray intensity tuningExactly–Present
70Control via software running on Windows 10 64-bit OS or GNU/Linux-based OSExactly–Present
71Control via joystick, control panel buttons, keyboard and mouse; built-in monitor holderExactly–Present
72Automatic target current and radiation intensity regulation systemExactly–Present
73Built-in digital dynamic flat-panel detector with amorphous silicon (a-Si TFT) pixel matrixExactly–Present
74Worktable with carbon fiber insert for sample placementExactly–Present
75Automatic centering function for inspected object on X-ray image during detector rotation and tiltExactly–Present
76Built-in laser pointer for convenient sample positioningExactly–Present
77Built-in navigation camera for convenient positioning of inspected sample relative to tube and detectorExactly–Present
78Two-stage integrated vacuum system for X-ray tube: turbomolecular pump with oil-free forevacuum pumpExactly–Present
79Built-in vacuum sensor in X-ray tubeExactly–Present
80USB port on control panelExactly–Present
81Main power switchExactly–Present
82Emergency stop buttonExactly–Present
83Automatic motorized door controlled by buttonExactly–Present
84Built-in transparent window in doorExactly–Present
85Built-in working area illuminationExactly–Present
86Built-in infrared sensors (light curtains) in sample loading windowExactly–Present
87Three-color signal light towerExactly–Present
88Lead-shielded housing with personnel protection systems against X-ray radiationExactly–Present
89Operation without connection of compressed air to the systemExactly–Present
90Module for cone-beam and planar tomography, including softwareExactly–Present
91Reconstruction and analysis workstation for computed tomographyExactly–Present
92Additional computer for computed tomographyExactly–Present
93Specialized software for 3D visualization of tomographic scanning resultsExactly–Present
94Function for automatic X-ray shutdown after 5 minutes of software inactivityExactly–Present
95Automatic X-ray shutdown upon door openingExactly–Present
96Software enabling:Exactly–Present
• Analysis area mapping;
• Automatic void area calculation in solder joints;
• Image quality adjustment via graphic filters;
• Programming the system for automatic X-ray image acquisition;
• Creating custom filters and image processing algorithms;
• 3D image construction and analysis in CT mode;
• Geometric measurements;
• Adding marks and comments during analysis;
• Cone-beam computed tomography;
• Planar computed tomography;
• Automatic report generation;
• Programming the system for automatic X-ray image acquisition;
• Adding explanatory text inserts and pictograms to images;
• Control of X-ray tube electrical parameters


*Overall dimensions are determined by the workshop dimensions of PJSC  "Signal"  where the equipment will be installed.

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KOREA SEC 3D XARY EYE S160F (Ⅱ)
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